A new customer in the medical device industry designed and developed a Closed System Transfer Device.
Assembly design had flaws
The customer was behind schedule
Pioneer stepped in and provided many solutions to the problems they were facing:
Fabricated multi-cavity (4-16 cavities) Class 102 production tooling within 8 months (10 tools)
Validated molding and assembly processes in 16 months
Developed automation from semi-auto to full automation to minimize human error, and to scale up to the customers forecasted demands
Leveraged Pioneer’s relationships/connections to get a +30% reduction in material cost by sourcing inserts from medical suppliers.
Helped with design changes to minimize assembly failure.
FULL RESULT INCLUDED:
Exceeded customers production output requirements
Validated the molding and assembly ahead of schedule
Reduced purchased component costs by 30%
Customer road to production was cut by 20%